A Short
Course on
Wheel
Alignment
In its most basic form, a wheel alignment consists
of adjusting the angles of the wheels so that they are perpendicular
to the ground and parallel to each other. The purpose of these
adjustments is maximum tire life and a vehicle that tracks straight
and true when driving along a straight and level road.
This article begins with information that any
motorist should know; however, if you are interested in learning more
about this topic, click on the underlined words for more detailed
explanations of each term. We will cover various levels of detail with
the deepest levels containing information that even a wheel alignment
technician will find informative.
If you know anything about wheel alignment, you've
probably heard the terms Camber, Caster and
Toe-in.
Camber
Camber
is the angle of the wheel, measured in degrees, when viewed from the
front of the vehicle. If the top of the wheel is leaning out from the
center of the car, then the camber is positive ,if it's leaning in,
then the camber is negative. If the camber is out of adjustment, it
will cause tire wear on one side of the tire's tread. If the camber is
too far negative, for instance, then the tire will wear on the inside
of the tread.
Camber
wear pattern
If the camber is different from side to side it can
cause a pulling problem. The vehicle will pull to the side with the
more positive camber. On many front-wheel-drive vehicles, camber is
not adjustable. If the camber is out on these cars, it indicates that
something is worn or bent, possibly from an accident and must be
repaired or replaced.
Caster

When you turn the steering wheel, the front wheels
respond by turning on a pivot attached to the suspension system.
Caster is the angle of this steering pivot, measured in degrees, when
viewed from the side of the vehicle. If the top of the pivot is
leaning toward the rear of the car, then the caster is positive, if it
is leaning toward the front, it is negative. If the caster is out of
adjustment, it can cause problems in straight line tracking. If the
caster is different from side to side, the vehicle will pull to the
side with the less positive caster. If the caster is equal but too
negative, the steering will be light and the vehicle will wander and
be difficult to keep in a straight line. If the caster is equal but
too positive, the steering will be heavy and the steering wheel may
kick when you hit a bump. Caster has little affect on tire wear.
The
best way to visualize caster is to picture a shopping cart caster. The
pivot of this type of caster, while not at an angle, intersects the
ground ahead of the wheel contact patch. When the wheel is behind the
pivot at the point where it contacts the ground, it is in positive
caster. Picture yourself trying to push the cart and keep the wheel
ahead of the pivot. The wheel will continually try to turn from
straight ahead. That is what happens when a car has the caster set too
far negative. Like camber, on many front-wheel-drive vehicles, caster
is not adjustable. If the caster is out on these cars, it indicates
that something is worn or bent, possibly from an accident, and must be
repaired or replaced.
Toe-in
The
toe measurement is the difference in the distance between the front of
the tires and the back of the tires. It is measured in fractions of an
inch in the US and is usually set close to zero which means that the
wheels are parallel with each other. Toe-in means that the fronts of
the tires are closer to each other than the rears. Toe-out is just the
opposite. An incorrect toe-in will cause rapid tire wear to both tires
equally. This type of tire wear is called a saw-tooth wear pattern as
shown in this illustration.
If the sharp edges of the
tread sections are pointing to the center of the car, then there is
too much toe-in. If they are pointed to the outside of the car then
there is too much toe-out. Toe is always adjustable on the front
wheels and on some cars, is also adjustable for the rear wheels.
Four Wheel Alignments
There are two main types of
4-wheel alignments. In each case, the technician will place an
instrument on all four wheels. In the first type the rear toe and
tracking is checked, but all adjustments are made at the front wheels.
This is done on vehicles that do not have adjustments on the rear. The
second type is a full 4-wheel alignment where the adjustments are
first made to true up the rear alignment, then the front is adjusted.
A full 4-wheel alignment will cost more than the other type because
there is more work involved.
Other facts every driver should
know about wheel alignments.
-
A wheel alignment should always start and end with
a test drive.
-
The front end and steering linkage should be
checked for wear before performing an alignment.
-
The tires should all be in good shape with even
wear patterns.
-
Pulling problems are not always related to
wheel alignment, problems with tires, brakes and power steering can
also be responsible. It is up to a good wheel alignment technician to
determine the cause.
While Camber, Caster & Toe-in are the settings
that are always checked when doing a wheel alignment, they are not the
only settings. Below is a list of the alignment settings that are
important for a wheel alignment technician to know about in order to
diagnose front end problems.
When camber specifications
are determined during the design stage, a number of factors are taken
into account. The engineers account for the fact that wheel alignment
specifications used by alignment technicians are for a vehicle that is
not moving. On many vehicles, camber changes with different road
speeds. This is because aerodynamic forces cause a change in riding
height from the height of a vehicle at rest. Because of this, riding
height should be checked and problems corrected before setting camber.
Camber specs are set so that when a vehicle is at highway speed, the
camber is at the optimal setting for minimum tire wear.
For many years the trend has
been to set the camber from zero to slightly positive to offset
vehicle loading, however the current trend is to slightly negative
settings to increase vehicle stability and improve handling.
Positive caster improves straight line tracking
because the caster line (the line drawn through the steering pivot
when viewed from the side) intersects the ground ahead of the contact
patch of the tire. Just like a shopping cart caster, the wheel is
forced behind the pivot allowing the vehicle to track in a straight
line.
If this is the case, then why did most cars have
negative caster specs prior to 1975 ? There are a couple of reasons
for this. In those days, people were looking for cars that steered as
light as a feather, and cars back then were not equipped with radial
tires. Non-radial tires had a tendency to distort at highway speed so
that the contact patch moved back past the centerline of the tire
(Picture a cartoon car speeding along, the tires are generally drawn
as egg-shaped). The contact patch generally moves behind the caster
line causing, in effect, a positive caster. This is why, when you put
radial tires on this type of car, the car wanders from side to side
and no longer tracks straight. To correct this condition, re-adjust
the caster to positive and the car should steer like a new car.
Like camber, toe will change depending on vehicle
speed. As aerodynamic forces change the riding height, the toe setting
may change due to the geometry of the steering linkage in relation to
the geometry of the suspension. Because of this, specifications are
determined for a vehicle that is not moving based on the toe being at
zero when the vehicle is at highway speed. In the early days prior to
radial tires, extra toe-in was added to compensate for tire drag at
highway speed.
On some older alignment machines, toe-in was
measured at each wheel by referencing the opposite wheel. This method
caused problems with getting the steering wheel straight the first
time and necessitated corrective adjustments before the wheel was
straight. Newer machines reference the vehicles centerline by putting
instruments on all four wheels.
SAI
is the measurement in degrees of the steering pivot line when viewed
from the front of the vehicle. This angle, when added to the camber to
form the included angle (see below) causes the vehicle to lift
slightly when you turn the wheel away from a straight ahead position.
This action uses the weight of the vehicle to cause the steering wheel
to return to the center when you let go of it after making a turn.
Because of this, if the SAI is different from side to side, it will
cause a pull at very slow speeds. Most alignment machines have a way
to measure SAI; however it is not separately adjustable. The most
likely cause for SAI being out is bent parts which must be replaced to
correct the condition. SAI is also referred to as KPI (King Pin
Inclination) on trucks and old cars with king pins instead of ball
joints.
Included
angle is the angle formed between the SAI and the camber. Included
angle is not directly measurable. To determine the included angle, you
add the SAI to the camber. If the camber is negative, then the
included angle will be less than the SAI, if the camber is positive,
it will be greater. The included angle must be the same from side to
side even if the camber is different. If it is not the same, then
something is bent, most likely the steering knuckle.
Scrub
Radius
Scrub
radius is the distance between where the SAI intersects the ground and
the center of the tire. This distance must be exactly the same from
side to side or the vehicle will pull strongly at all speeds. While
included angle problems will affect the scrub radius, it is not the
only thing that will affect it. Different wheels or tires from side to
side will cause differences in scrub radius as well as a tire that is
low on air. Positive scrub radius is when the tire contact patch is
outside of the SAI pivot, while negative scrub radius is when the
contact patch is inboard of the SAI pivot (front wheel drive vehicles
usually have negative scrub radius).
If the brake on one front wheel is not working,
with positive scrub radius, stepping on the brake will cause the
steering wheel to try to rip out of your hand. Negative scrub radius
will minimize that effect.
Scrub radius is designed at the factory and is not
adjustable. If you have a vehicle that is pulling even though the
alignment is correct, look for something that will affect scrub
radius.
Riding
height is measured, usually in inches, from the rocker panel to the
ground. Good wheel alignment charts provide specs, but the main thing
is that the measurements should be within one inch from side to side
and front to rear. Riding height is not adjustable except on vehicles
with torsion bar type springs. The best way to fix this problem
is to replace the springs (Note: springs should only be replaced in
matched pairs). Changes in riding height will affect camber and toe so
if springs are replaced or torsion bars are adjusted, then the wheel
alignment must be checked to avoid the possibility of tire wear. It is
important to note that the only symptom of weak coil springs is a sag
in the riding height. If the riding height is good, then the springs
are good.
Set
Back
Set
back is when one front wheel is set further back than the other wheel.
With alignment equipment that measures toe by using only the front
instruments, any setback will cause an non centered steering wheel.
Any good 4-wheel aligner will reference the rear wheels when setting
toe in order to eliminate this problem.
Some good alignment equipment will measure set back
and give you a reading in inches or millimeters. A set back of less
than 1/4 inch is considered normal tolerance by some manufacturers.
More than that and there is a good chance that something is bent.
Thrust
angle is the direction that the rear wheels are pointing in relation
to the center line of the vehicle. If the thrust angle is not zero,
then the vehicle will "dog track" and the steering wheel
will not be centered. The best solution is to first adjust the rear
toe to the center line and then adjust the front toe. This is normally
done during a 4-wheel alignment as long as the rear toe is adjustable.
If the rear is not adjustable, then the front toe must be set to
compensate for the thrust angle, allowing the steering to be centered.
Steering
center is simply the fact that the steering wheel is centered when the
vehicle is traveling down a straight and level road. A crooked
steering wheel is usually the most common complaint that a customer
has after a wheel alignment is performed. Assuming that the steering
wheel stays in the same position when you let go of the wheel (in
other words, the car is not pulling), then steering center is
controlled by the front and rear toe settings. When setting steering
center, the rear toe should be set first bringing the Thrust Angle as
close to the vehicle centerline as possible. Then the steering wheel
is locked in a straight ahead position while the front toe is set.
Before locking the steering wheel, the engine should be started and
the wheel should be turned right and left a couple of times to take
any stress off the power steering valve. After setting the toe, the
engine should be started again to be sure that the steering valve
wasn't loaded again due to the tie rod adjustments. Of course, you
should always road test the vehicle after every alignment as a quality
control check.
Another problem with steering
center has to do with the type of roads that are driven on. Most roads
are crowned to allow for water drainage, and unless you drive in
England, Japan or another country where they drive on the wrong
(sorry) left side of the road, you usually drive on the right side of
the crown. This may cause the vehicle to drift to the right so that
the steering wheel will appear to be off-center to the left on a
straight road. The best way to compensate for this is as follows:
-
If there is a difference in
caster, it should be that the left wheel is more negative than the
right wheel, but not more than 1/2 degree. Check the specs for any
specific recommendations on side-to-side differences.
-
If there is a difference in
camber, then the left wheel should be more positive than the right
wheel. Check the specs to see what the allowable difference is.
When
you steer a car through a turn, the outside front wheel has to
navigate a wider arc then the inside wheel. For this reason, the
inside front wheel must steer at a sharper angle than the outside
wheel.
Toe-out on turns is measured by the turning angle
gauges (turn plates) that are a part of every wheel alignment machine.
The readings are either directly on the turn plate or they are
measured electronically and displayed on the screen. Wheel
alignment specifications will usually provide the measurements for
toe-out on turns. They will give an angle for the inside wheel and the
outside wheel such as 20º for the inside wheel and 18º for the
outside wheel. Make sure that the readings are at zero on each side
when the wheels are straight ahead, then turn the steering wheel so
that the inside wheel is at the inside spec. then check the outside
wheel.
The toe-out angles are accomplished by the angle of
the steering arm. This arm allows the inside wheel to turn sharper
than the outside wheel. The steering arm is either part of the
steering knuckle or part of the ball joint and is not adjustable. If
there is a problem with the toe-out, it is due to a bent steering arm
that must be replaced.
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